SoLUN.ai
All Solutions
KODA Twin

Digital Twin

Build digital replicas of your equipment and lines. Accelerate decision-making with real-time monitoring and simulation capabilities.

Challenge

Why Digital Twin?

In complex manufacturing environments, understanding equipment status, predicting impact of changes, and evaluating optimizations requires significant time and risk.

Digital twin recreates physical equipment in digital space, enabling real-time monitoring and safe simulation.

Limited Equipment Visibility

Can't understand equipment status without being on-site

No Simulation Environment

Unable to verify impact of changes before implementation

Scattered Data

Sensor, PLC, and MES data not integrated

Lack of Real-Time Insight

Can analyze historical data but don't know current state

Solution

The KODA Twin Approach

Build digital replicas of your equipment with real-time monitoring and simulation capabilities.

Physical Assets

Sensors, PLCs, Equipment

KODA Engine

Data Integration & Modeling

Digital Twin

3D Visualization & Sync

Insights

Analysis & Simulation

3D Visualization

Visualize real-time equipment and line status in 3D models

Real-Time Sync

Continuously synchronized with sensor data

Simulation

Pre-verify impact of changes in virtual environment

Unified Dashboard

Display multiple data sources in one view

What-If Analysis

Instantly verify "what if" scenarios

Optimization Suggestions

Improvement recommendations based on simulation results

Deliverables

What We Deliver

  • Digital twin model of your equipment and lines
  • Real-time data integration system
  • 3D visualization dashboard
  • Simulation and analysis tools
  • Operations team training

Application Examples

  • Entire production line status monitoring
  • Equipment layout change simulation
  • Production plan optimization verification
  • Virtual training environment
  • Remote monitoring
  • Retrofit planning pre-verification
Implementation

Implementation Steps

4-month digital twin environment build. Expand capabilities incrementally.

Phase 14 weeks

Modeling

  • Create 3D models of equipment/lines
  • Identify and design data source connections
  • Parameter mapping
Phase 24 weeks

Data Integration

  • Connect to sensors and PLCs
  • Build real-time data flow
  • Data validation and tuning
Phase 34 weeks

Visualization

  • Dashboard development
  • Alert and notification setup
  • User interface refinement
Phase 44 weeks

Validation & Deploy

  • Simulation feature testing
  • Team training
  • Production launch
Specifications

Technical Specifications

Data Inputs
OPC-UA, Modbus, MQTT, REST API, various sensors
3D Models
CAD import, auto-generation, custom creation
Update Frequency
Real-time (per second) to batch, configurable
Deployment
On-premise, private cloud, or hybrid
Security
Industrial-grade encryption, role-based access
Languages
Japanese, English, Portuguese

Explore Digital Twin Possibilities

Tell us about your equipment environment, and we'll explain how KODA Twin can accelerate your decision-making.