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Solutions
KODA Optimise

Energy & process optimisation engine

KODA Optimise is an internal engine that analyses operational data and proposes quality-aware optimisation options. It is delivered as a packaged Product or White Label deployment.

Context

Optimisation requires visibility and governance

Without explainable recommendations, operators cannot approve changes. Without constraints, quality and safety risk rises.

KODA Optimise supports decision-making with traceable options and operator-controlled implementation.

Process and energy trade-offs

Quality, throughput, and energy targets often conflict and change by line or shift.

Recommendations without rationale

Settings change is hard to approve if the reasoning is not visible or traceable.

Fragmented operational data

Data lives across meters, SCADA, and reports, making consistent review difficult.

Manual review burden

Engineers spend time collecting evidence instead of focusing on decisions.

What it does

Advisory optimisation with explainable rationale

KODA Optimise analyses process and energy data, identifies opportunities, and proposes recommendations with rationale. Implementation is operator-controlled.

KODA Optimise advisory loop

Process and energy data analysis

Aggregates operational data across meters, logs, and control systems.

Opportunity identification

Finds areas where settings can be adjusted within defined constraints.

Recommendations with rationale

Outputs explainable options with factors and assumptions stated.

Quality-aware constraints

Recommendations are constrained by defined quality and safety parameters.

Energy and cost visibility

Summarizes impact ranges without promising outcomes.

Deliverables

What is packaged

  • Optimisation model configuration for the target process
  • Recommendation dashboard (advisory)
  • Monitoring and reporting for before/after comparison
  • Integration hooks (SCADA/MES/BMS as applicable)

Typical optimisation areas

  • Utilities and energy balancing
  • Heating and cooling profiles
  • Production throughput vs. quality constraints
  • Shift-level setpoint alignment
  • Start-up and shutdown sequencing
  • Cross-line load distribution
Implementation

Step-by-step rollout

Start with a limited scope, validate recommendations, and expand only where it fits.

Phase 12 weeks

Scope and data mapping

  • Confirm target processes and constraints
  • Map data sources and access paths
  • Define quality and safety parameters
Phase 24 weeks

Baseline and model setup

  • Build baseline profiles
  • Configure optimisation logic
  • Validate data continuity
Phase 34 weeks

Recommendation review

  • Generate advisory recommendations
  • Review rationale with operators
  • Adjust thresholds as needed
Phase 42 weeks

Monitoring and reporting

  • Establish reporting cadence
  • Document outcomes and limits
  • Decide expansion scope
Specifications

Technical specifications

Data inputs
SCADA, historians, meters, BMS/MES, CSV and APIs
Control mode
Advisory (default). Closed-loop integration only under explicit safety controls, approvals, and site governance.
Outputs
Explainable recommendations, rationale summaries, comparison reports
Governance
Access control, audit logs, rollback-ready change management
Deployment
On-premise, private cloud, or hybrid

Start with an engineering review

We review where KODA Optimise fits and how it can be packaged through Products or White Label deployments. Decisions remain with your team.